He inspected the CAM report. Everything passed: feeds, speeds, tool engagement, collisions. Hypermill’s automated strategy selection had swapped to an aggressive trochoidal pattern to shave cycle time. The tool life estimate still looked safe. Yet the part’s web-thin rib had cracked clean off along a chamfer line that existed only as a barely perceptible slope in the model. The fracture followed geometry no one had bothered to check by hand: an unintended stress concentrator born from a boolean cleanup two versions ago.
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If you're purchasing from an online marketplace, watch for red flags: He inspected the CAM report